Titanium solder masks and workpiece carriers for mini wave soldering
The attractive price and performance of EUTECT's titanium solder masks combine high-quality material selection with special surface treatment. Solder-repellent titanium surfaces and maximum surface quality ensure clean, reproducible soldering processes with minimal heat sinks. Sensitive components and housings are reliably protected by specific designs, while at the same time minimum wall thicknesses can be achieved. The innovative solder flow guidance enables optimum wetting and high solder penetration, even with complex assemblies. Specific, three-dimensional designs reduce the influence of component tolerances and thus increase process reliability and quality. The result is durable, economical solder masks with maximum customer benefit.
Benefit from our integrated titanium solder mask solutions and workpiece carriers
Maskings from EUTECT are not just soldering tools
With innovative ideas, vision, sophisticated design and over 30 years of soldering process expertise, they create reliable solutions between the assembly, soldering process and automation. They measurably improve the quality, reliability and reproducibility as well as the cost-effectiveness and productivity of selective soldering.
Anyone who uses titanium solder masks and workpiece carriers from EUTECT benefits from an integrated process solution, tailored to individual requirements and based on many years of in-depth process knowledge.
Send us your solder mask inquiry today!
Greater process reliability and reproducibility
Each mask and each carrier is precisely matched to the assembly, soldering process and system. This reduces process fluctuations and enables documentable, reproducible, stable results to IPC or MIL-STD specifications.
Protection of sensitive components and clean solder joints
Targeted guidance of the solder flow means that only the exposed pads are wetted, while neighboring components remain protected. This minimizes material stress, increases quality and reduces rework.
Reliability in production
The process-safe titanium solder masks and workpiece carriers based on EUTECT's decades of experience increase the reliability of every selective soldering process.
Cost reduction over the entire life cycle
Greater reliability, fewer rejects, lower solder consumption and a long service life of the titanium solder masks and workpiece carriers reduce the overall costs per solder joint in the long term.
Seamless integration into automation
Masks and carriers are also designed for use in non-EUTECT systems and in combination with a wide variety of kinematics.
Titanium solder masks for maximum precision and service life
With our specially developed titanium solder masks, we are setting new standards for quality and efficiency in selective soldering.
Thanks to the high strength of titanium, even very delicate contours and narrow web-widths as well as thin wall thicknesses can be realized. This means that distances to neighboring SMD components or housing walls can be reliably reduced to an absolute minimum (in the tenths range). Component-specific designs of the titanium masks, e.g. with baffle walls or pressure chambers, enable reliable and reproducible soldering deep inside the component housing.
In combination with a customer-specific design, from geometry to fixing and hold-down elements to catch geometries, masks are created that are perfectly matched to every component and every process. Thanks to many years of in-depth soldering process knowledge, solder masks are not only created for maximum process stability and reproducibility, but also with a long service life due to the specific thermal treatment of the masks.
The titanium solder masks are developed in close coordination with solder nozzles and process parameters so that mini wave soldering processes are stable, reproducible and can be automated.
The result:
- Soldering in complex and narrow component structures can be realized
- Longer service life thanks to specific heat treatment
- Increasing economic efficiency
- Greater process reliability
- High quality solder joints
Lead frame soldering with mask technology, saving solder
By using a specially adapted solder mask, the relevant solder joints can be specifically protected during lead frame soldering. A cleverly optimized product design results in improved heat management. The result: reduced solder consumption, shorter process times and noticeable cost savings.
Protection of components outside the solder joint
This individual masking enables cycle time-optimized soldering. Depending on the solder nozzle selected, all solder joints can be processed with just one stroke.
Solder mask expertise since 1991
For over three decades, we have been developing titanium solder masks that efficiently solve even complex tasks and ensure high-quality, cycle time-optimized and reproducible soldering processes suitable for series production.
Precision in detail and optimum accessibility
Our solutions combine precision in detail design with optimum accessibility and enable precise soldering even in deep or hard-to-reach contact points.
Four steps to a reliable titanium solder mask
Requirements analysis
Definition of the specific component and process requirements, including cycle time, fusing strategy, soldering process and handling concept.
Construction & Simulation
Development of a concept with CAD design, if necessary FEM analysis and adjustment to thermal and mechanical conditions.
Manufacturing
Production of the mask and carrier with precise implementation of the specifications, coordinated with automation, kinematics and process stations.
Process integration
Supply of the finished titanium mask or workpiece carrier for integration into the customer's system or production line, designed for smooth integration into the overall process
Satellite carrier with query, Poka Yoke and titanium masking
The robot only grips the upper satellite carrier, which reduces the handling weight. Maximum precision is achieved thanks to the individual, product- and task-specific development and manufacture of the satellite carrier. When changing products, only the satellite carrier needs to be adjusted.
Smart assembly fixing with integrated titanium solder mask technology
Integrated placement queries and anti-twist devices ensure error-free placement. Sophisticated fixing of the assemblies, including mask technology, makes the workpiece carrier solderable on both sides and leads to reduced cycle times, minimized tool costs and maximum process stability.
Reliable handling
Our sophisticated solutions enable intelligent and cycle time-optimized handling of the assemblies, for precise, efficient and safe implementation of the individual process steps.
Process stability and product safety
Our intelligent solutions enable stable soldering processes and cycle time-optimized production steps for reliable, durable and defect-free end products.
Workpiece carriers for PCB panels and individual assemblies
The simultaneous reliable handling of PCB panels and individual assemblies enables a particularly economical implementation of selective soldering processes.
Workpiece carrier with integrated cable fixation
The precise fixing of non-rigid components such as flex foils and cables within the titanium mask enables cycle time-optimized and highly accurate soldering, even of materials that are difficult to handle.
Are you looking for the right titanium solder mask or the right workpiece carrier for your soldering process?
Whether you require individual advice, have a specific project enquiry or technical questions - our team is always at your disposal. Use the contact form and talk to our experts about your selective soldering requirements.
